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Wire Enameling Machine
1600000.00 - 3500000.00 INR
Product Details:
- Product Type Wire Enameling Machine
- Wire Material Copper, Aluminium
- Inlet Diameter 0.1 mm 3.0 mm
- Outlet Diameter 0.08 mm 2.8 mm
- Insulation Material Polyester, Polyurethane, Polyamide-Imide, etc.
- Voltage 380V / 415V, 3 Phase, 50 Hz
- Power 12 kW 80 kW (depending on model)
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Wire Enameling Machine Price And Quantity
- 01 Piece
- 1600000.00 - 3500000.00 INR
- Electric / Gas Firing
- 75 dB
- PLC/HMI based
- Vertical / Horizontal Continuous Oven
- Suitable for motor, transformer, coil winding wire
- Water/air cooled system
- Overload, emergency stop, interlocks, over-temperature protection
- 1 24 (as per model)
- 3 m
- Automatic PID digital controller
- AC/Servo motor with VFD speed control
- Up to 800 kg/day
- up to 120 m/min
Wire Enameling Machine Product Specifications
- Industrial Blue / Customized
- Polyester, Polyurethane, Polyamide-Imide, etc.
- 2000 kg 3500 kg (as per model)
- Copper, Aluminium
- Enameling/Insulating electrical wires
- 0.1 mm 3.0 mm
- 380V / 415V, 3 Phase, 50 Hz
- 12 kW 80 kW (depending on model)
- 0.08 mm 2.8 mm
- 4000 mm x 1200 mm x 2100 mm (approx.)
- Wire Enameling Machine
- Electric / Gas Firing
- 75 dB
- PLC/HMI based
- Vertical / Horizontal Continuous Oven
- Suitable for motor, transformer, coil winding wire
- Water/air cooled system
- Overload, emergency stop, interlocks, over-temperature protection
- 1 24 (as per model)
- 3 m
- Automatic PID digital controller
- AC/Servo motor with VFD speed control
- Up to 800 kg/day
- up to 120 m/min
Wire Enameling Machine Trade Information
- Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
- All India
Product Description
DC ENGINEERING WORKS is a profound enterprise, engaged in manufacturing and supplying highly efficient Wire Enameling Machine. The machine performs enameling process on copper and aluminum wires in both vertical and horizontal manner with high production capacity. Our machine ensures economical and efficient production of the best quality enameled wires or cables for inductors, speakers, actuators, motors and other applications construction. The machine offers an all-around wire enameling solution in different ranges. The sturdy frame of this machine allows vibrationless and trouble-free functioning even after long hours. The entire team manufacture this Wire Enameling Machine using quality certified components obtained from reliable vendors.
Advanced Heating and Temperature Control
Utilizing either electric or gas firing, this machine provides stable heating, managed by an automatic PID digital controller. This system ensures temperature consistency crucial for quality insulation, reducing the risk of defects. The selectable vertical or horizontal continuous oven accommodates varying production setups and enhances operational flexibility.
Efficiency and High Output for Industrial Needs
Capable of processing 124 wires based on the chosen model, the machine achieves impressive speeds of up to 120 m/min and delivers up to 800 kg of finished enameled wire per day. The efficient AC/Servo motor drive with VFD speed control supports reliable and adjustable performance.
Precision and Uniformity in Coating
With a stringent coating uniformity of 3 m, the machine ensures reliable performance for high-standard electrical applications. Suitable for wire diameters ranging from 0.1 mm to 3.0 mm, it produces consistently insulated wires fit for use in motors, transformers, and coil windings.
FAQs of Wire Enameling Machine:
Q: How does the automatic PID digital controller enhance the wire enameling process?
A: The automatic PID digital controller maintains precise oven temperatures, preventing fluctuations that could compromise coating quality. This optimizes the enameling process, resulting in uniform insulation and fewer defects, essential for high-performance electrical wires.Q: What types of wires and insulation materials are compatible with this wire enameling machine?
A: This machine handles copper and aluminium wires, with inlet diameters from 0.1 mm to 3.0 mm and outlet sizes down to 0.08 mm. It supports commonly used insulation materials, including polyester, polyurethane, and polyamide-imide, making it versatile for various electrical industry requirements.Q: When should I consider using a vertical versus a horizontal oven type?
A: Vertical ovens are typically suited for smaller spaces and applications requiring gravity assistance in the process, while horizontal ovens are preferred for higher throughput and easier access during maintenance. Selecting the oven type depends on production layout and operational preferences.Q: Where can this wire enameling machine be effectively implemented?
A: The machine is ideal for manufacturers, suppliers, and exporters in India and globally, specializing in enameled wires for motors, transformers, and coil winding. It suits industrial environments where robust, continuous operation and high output are crucial.Q: What is the enameling process like with this machine?
A: Wires are drawn through the oven where insulation material coats and cures onto them under controlled temperatures. The machines cooling system (using water or air) rapidly solidifies the enamel, ensuring adhesion and durability before wires move to the next production stage.Q: How does the machine ensure operator safety during use?
A: Equipped with multiple safety features such as overload protection, emergency stop, interlocks, and over-temperature safeguards, the system minimizes risk to operators. These measures are combined with a PLC/HMI interface for secure and intuitive control.Q: What are the benefits of using this wire enameling machine in production?
A: The machine delivers high coating uniformity, flexible wire processing, and significant daily output, alongside energy-efficient operation and comprehensive safety. Its advanced controls and versatile design streamline workflow, reduce downtime, and improve product quality.Tell us about your requirement
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Contact Details
D C ENGINEERING WORKS
GST : 09AWPPK5916N1ZP
GST : 09AWPPK5916N1ZP
PLOT No. 3/36, SITE-II, MOHAN NAGAR, LONI ROAD, Ghaziabad - 201102, Uttar Pradesh, India
Phone :08045803353
Send InquiryFactory Address : Plot No. - 3/36 UPSIDC Industrial Area, Site - II, Mohan Nagar, Loni Road, Ghaziabad - 201102, (U.P.)
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