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Off Line Annealing Machine
7000000 INR/Piece
Product Details:
- Product Type Off Line Annealing Machine
- General Use Annealing of copper or aluminium wires for cable manufacturing
- Material Mild steel, stainless steel, high-grade electrical components
- Capacity 250 kg/h to 800 kg/h (customizable)
- Weight (kg) 6500
- Cable Type Single and multi-strand wire cables
- Computerized Yes
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Off Line Annealing Machine Price And Quantity
- 01 Piece
- 7000000 INR/Piece
- Electronic, adjustable
- Floor mounted
- 22 kW - 35 kW
- < 75 dB
- Automatic central lubrication
- Corrosion-resistant paint
- Touch screen HMI
- Used in cable, wire, and electrical industries
- Overload protection, emergency stop switch
- Auto traversing take-up reel
- Integrated water cooling circuit
- 5°C to 45°C, non-condensing
- Up to 600°C adjustable
- 300 m/min to 1200 m/min
- Off-line electrical resistance annealing
Off Line Annealing Machine Product Specifications
- Yes
- Uniform annealing, high efficiency, energy saving
- 0.15 mm to 3.0 mm
- Single and multi-strand wire cables
- Yes
- 6500
- Mild steel, stainless steel, high-grade electrical components
- Off Line Annealing Machine
- Available
- 6000 mm x 1500 mm x 2300 mm
- Blue & Grey
- 250 kg/h to 800 kg/h (customizable)
- Annealing of copper or aluminium wires for cable manufacturing
- AC Motor (15-25 HP), frequency controlled
- Bobbin/Drum Type
- 380 V - 440 V
- Electronic, adjustable
- Floor mounted
- 22 kW - 35 kW
- < 75 dB
- Automatic central lubrication
- Corrosion-resistant paint
- Touch screen HMI
- Used in cable, wire, and electrical industries
- Overload protection, emergency stop switch
- Auto traversing take-up reel
- Integrated water cooling circuit
- 5°C to 45°C, non-condensing
- Up to 600°C adjustable
- 300 m/min to 1200 m/min
- Off-line electrical resistance annealing
Off Line Annealing Machine Trade Information
- Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
- All India
Product Description
Installation of this Off Line Annealing Machine is necessary for stress relieving, annealing and normalizing processes at low cost than conventional methods. Eco-friendly functioning of this machine ensures noiseless and flameless wire annealing operations. Our provided machine is fit for bare copper wires or copper wire strands annealing in the single process. Demanded in wire and cable industries, the machine draws wire from a pat off spooler during annealing procedure. Shockproof and rugged outer enclosure of this machine safe and vibrationless operations with minimum labor interruption. The Off Line Annealing Machine is fabricated using good quality and reliable components by a team of skilled professionals.
Specifications
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Model No. DC/219 |
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Capacity : |
On Line Motorise 25 Swg. to 40 Swg. Load 15 HP |
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Model No. DC/220 |
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Capacity : |
On Line Gyre Chain System 25 Swg. to 36 Swg. Load 10 HP (7 Kw) |
Advanced Annealing Technology
The machine utilizes off-line electrical resistance annealing, ensuring consistent thermal treatment of copper and aluminium wires. This process enhances the ductility and electrical conductivity crucial for high-quality cable manufacturing. With a wide adjustable temperature range of up to 600C, it allows for adaptability to various wire specifications and end-product requirements.
User-Friendly Control & Automation
A touch screen HMI with PLC-based controls makes operation straightforward and efficient. The system includes automatic adjustments for line tension, lubrication, and take-up, reducing manual intervention. Real-time monitoring and machine diagnostics improve reliability and make it suitable for continuous production environments.
Superior Safety & Efficiency
Built-in overload protection and an emergency stop switch ensure a secure working environment. The integrated water cooling circuit maintains optimal operating conditions, while the automatic central lubrication system minimizes maintenance needs. Energy efficiency and noise levels below 75 dB make this annealing machine ideal for modern manufacturing setups.
FAQs of Off Line Annealing Machine:
Q: How does the off-line electrical resistance annealing process work in this machine?
A: Off-line electrical resistance annealing in this machine involves passing current through the wire to generate controlled heat, which softens copper or aluminium wires. The process is conducted separately from the main production line, allowing for consistent, uniform annealing tailored to various wire diameters and specifications.Q: What types and sizes of wires can be processed with this annealing machine?
A: This machine is engineered to handle both single and multi-strand copper or aluminium wires, with cable diameters ranging from 0.15 mm to 3.0 mm. It accommodates industry-standard drum or bobbin pay-off and auto traversing take-up systems.Q: When is this machine ideally used within the cable manufacturing workflow?
A: The off-line annealing machine is used after drawing wires but before final insulation or cabling. It is crucial for improving wire flexibility and electrical conductivity, making it essential before wires are incorporated into cables or electrical components.Q: Where should the Off Line Annealing Machine be installed?
A: This machine is designed for floor-mounted installation in industrial environments with ambient temperatures between 5C and 45C. It should be set up in a non-condensing, ventilated production area, with access to water supply for the integrated cooling system and appropriate electrical supply (380440V).Q: What safety features are integrated into this machine to ensure operator protection?
A: Operator safety is prioritized with features such as overload protection, an emergency stop switch, and automatic line tension control. These systems help prevent machine damage and ensure rapid shutdown in case of unexpected issues, safeguarding both operators and equipment.Q: How is efficiency and uniformity of annealing maintained for different wire capacities and speeds?
A: Efficiency is enhanced by electronic, adjustable tension control, frequency-regulated AC motors, and automatic lubrication. The PLC automation and integrated cooling ensure a steady annealing process, accommodating wire speeds from 300 to 1200 m/min and capacities up to 800 kg/h.Q: What are the main benefits of using this annealing machine in cable manufacturing?
A: Utilizing this machine offers uniform annealing, high throughput, energy savings, and reduced labor due to automation. The corrosion-resistant finish and robust construction ensure longevity, while the computerized controls simplify operation and maximize productivity.Tell us about your requirement
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D C ENGINEERING WORKS
GST : 09AWPPK5916N1ZP
GST : 09AWPPK5916N1ZP
PLOT No. 3/36, SITE-II, MOHAN NAGAR, LONI ROAD, Ghaziabad - 201102, Uttar Pradesh, India
Phone :08045803353
Send InquiryFactory Address : Plot No. - 3/36 UPSIDC Industrial Area, Site - II, Mohan Nagar, Loni Road, Ghaziabad - 201102, (U.P.)
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